The pamwamba mankhwala ndondomeko ya zodzikongoletsera ma CD zipangizo ndi chifukwa cha kusakanikirana kothandiza mitundu, zokutira, njira, zida, etc. Njira zosiyanasiyana zimapanga zotsatira zosiyana za zipangizo zomalizidwa. Nkhaniyi yasinthidwa ndiShanghai Rainbow phukusi,tiyeni tiyang'ane mwachangu njira 23 za chithandizo chapamwamba
一. Kupopera mbewu mankhwalawa
1. Kupopera mankhwala ndi mankhwala omwe amapezeka kwambiri pamtunda, kaya ndi pulasitiki kapena hardware. Kupopera mankhwala kumaphatikizapo kupopera mafuta, kupopera ufa, ndi zina zotero, ndipo wamba ndi kupopera mafuta. Chopaka chopoperacho chimadziwika kuti utoto, ndipo chopakacho chimapangidwa ndi utomoni, utoto, zosungunulira, ndi zina zowonjezera. Kupopera mbewu kwa pulasitiki nthawi zambiri kumakhala ndi mitundu iwiri ya utoto, mtundu wapamtunda umatchedwa topcoat, ndipo wosanjikiza wowoneka bwino kwambiri umatchedwa utoto woteteza.
2. Chiyambi cha kupopera mbewu mankhwalawa:
1) Kuyeretsatu. Monga electrostatic kuchotsa fumbi.
2) Thirani malaya apamwamba. Chovala chapamwamba nthawi zambiri chimakhala mtundu womwe umawonekera pamwamba.
3) Yamitsani mapeto. Imagawidwa mu kutentha kwa chipinda kuyanika kwachilengedwe ndi kuyanika kwapadera kwa uvuni.
4) Tsitsani kumaliza. Kuyanika uvuni wodzipereka kumafuna kuziziritsa.
5) Utsi penti zoteteza. Utoto wodzitetezera nthawi zambiri umagwiritsidwa ntchito kuteteza topcoat, ambiri mwa utoto wowoneka bwino.
6) Kuchiritsa utoto woteteza.
7) Kuwunika kwa QC. Onani ngati zofunikira zakwaniritsidwa.
3. Mafuta a mphira
Mafuta a mphira, omwe amadziwikanso kuti zotanuka utoto, utoto womverera, mafuta a rabara ndi mbali ziwiri zapamwamba zotanuka utoto utoto, chinthu chopopedwa ndi penti iyi chimakhala ndi kukhudza kofewa kwapadera komanso kumveka kwapamwamba kwambiri. Kuipa kwa mafuta a rabara ndi kukwera mtengo, kukhazikika kwanthawi zonse, komanso kugwa mosavuta pakapita nthawi yayitali. Mafuta a mphira amagwiritsidwa ntchito kwambiri pazinthu zoyankhulirana, zomvera ndi zowonera, MP3, ma cell phone casings, zokongoletsera, zosangalatsa ndi zosangalatsa, zotonthoza zamasewera, zida zokongola, ndi zina zambiri.
4. Utoto wa UV
1) Utoto wa UVndi chidule cha Chingerezi cha Ultra-VioletRay. Mitundu yomwe imagwiritsidwa ntchito kwambiri ndi UV wavelength ndi 200-450nm. Utoto wa UV ukhoza kuchiritsidwa pokhapokha ukakhala ndi kuwala kwa ultraviolet.
2) Makhalidwe a utoto wa UV: wowoneka bwino komanso wowala, kuuma kwakukulu, liwiro lokonzekera mwachangu, kupanga bwino kwambiri, chovala choteteza, kuumitsa ndi kuwunikira pamwamba.
二, njira yopangira madzi
1. Kupaka madzi ndi njira ya electrochemical. Kumvetsetsa kodziwika ndikumiza zinthu zomwe zimafunikira electroplating mu electrolyte, kenako ndikudutsa pano kuti zitsulo zikhazikike pamwamba pa zigawozo kuti zipange yunifolomu, wandiweyani komanso womangirira. Njira yabwino yomaliza pamwamba pazitsulo zazitsulo.
2. Zida zoyenera kuyika madzi: chofala kwambiri ndi ABS, makamaka electroplating grade ABS, mapulasitiki ena wamba monga PP, PC, PE, etc. ndizovuta kuthirira madzi.
Mitundu yodziwika bwino: Golide, Siliva, Wakuda, Gunmetal.
Zotsatira wamba electroplating: mkulu gloss, matt, matte, wosanganiza, etc.
三, Njira ya Vacuum plating
1. Vacuum plating ndi mtundu wa electroplating, yomwe ndi njira yopangira zitsulo zopyapyala pamwamba pa mankhwala pazida zapamwamba za vacuum.
2. Njira otaya vacuum plating: pamwamba kuyeretsa - antistatic - kutsitsi poyambira - kuphika poyambira - zingalowe ❖ kuyanika - kupopera pamwamba odula - kuphika pamwamba odula - khalidwe anayendera - ma CD.
3. Ubwino ndi kuipa kwa vacuum plating:
1) Pali zida zambiri zapulasitiki zomwe zimatha kupangidwa ndi electroplated.
2) Kupaka utoto kumatha kuchitika, ndi mitundu yolemera.
3) Zinthu zapulasitiki sizimasinthidwa panthawi ya electroplating, ndipo electroplating yakomweko ndiyosavuta.
4) Palibe zinyalala zamadzimadzi, kuteteza chilengedwe.
5) Atha kuchita zopukutira zopanda ma conductive.
6) Mphamvu ya electroplating imakhala yowala komanso yowala kuposa kuyika madzi.
7) Kupanga kwa vacuum plating ndikokwera kwambiri kuposa kuyika kwamadzi.
Zolakwika zake ndi izi:
1) Mlingo wolakwika wa vacuum plating ndi wapamwamba kuposa wa plating wamadzi.
2) Mtengo wa vacuum plating ndi wapamwamba kuposa wopaka madzi.
3) Pamwamba pa zokutira za vacuum sizovuta kuvala ndipo zimafunika kutetezedwa ndi UV, ndipo kuthira madzi nthawi zambiri sikufuna UV.
四、IMD/In-Mold Decoration Technology
1. Dzina lachi China la IMD: Ukadaulo wokongoletsa mu nkhungu, womwe umadziwikanso kuti ukadaulo wopanda zokutira. Dzina lachingerezi: In-MoldDecoration, IMD ndiukadaulo wodziwika padziko lonse lapansi wokongoletsa pamwamba, filimu yowoneka bwino yowumitsa, yosanjikiza yapakatikati, jekeseni wam'mbuyo, inki yapakati, yomwe ingapangitse kuti chinthucho chitha kugwedezeka, kuteteza pamwamba kuti zisakanda. sungani mtunduwo kwa nthawi yayitali. Zowala komanso zosavuta kuzimiririka.
Kukongoletsa kwa IMD mu nkhungu ndi njira yatsopano yopangira makina. Poyerekeza ndi ndondomeko ya chikhalidwe, IMD ikhoza kuchepetsa masitepe opangira ndikuchepetsa chiwerengero cha zigawo zowonongeka, kotero zimatha kupanga ndi kusunga nthawi ndi mtengo. Lilinso ndi ubwino kuwongolera khalidwe ndi kuwonjezera zithunzi. Kuvuta ndi kuwongolera ubwino durability mankhwala, IMD) panopa kwambiri imayenera njira, umagwiritsidwa ntchito pamwamba pa filimu ndi kusindikiza, mkulu kuthamanga kupanga, kufa kudula, ndipo potsiriza pamodzi ndi pulasitiki kupanga, kuchotsa njira yachiwiri opaleshoni ndi maola ogwira ntchito. , makamaka pamene ndondomeko yosindikizira ndi kujambula monga backlight, multi-surface, zitsulo zotsanzira, tsitsi la tsitsi, ndondomeko yowunikira yomveka, kusokoneza nthiti, ndi zina zotero sizingatheke, ndi nthawi yogwiritsira ntchito ndondomeko ya IMD.
Kukongoletsa kwa IMD mu nkhungu kumatha kusintha njira zambiri zachikhalidwe, monga kusamutsa kutentha, kupopera mbewu mankhwalawa, kusindikiza, electroplating ndi njira zina zokongoletsa mawonekedwe. Makamaka, zinthu zogwirizana monga zithunzi zamitundu yambiri, zowunikira kumbuyo, ndi zina zotero zimafunika.
Zachidziwikire, ziyenera kudziwidwa apa: sizinthu zonse zokongoletsa pulasitiki zomwe zingasinthidwe ndi njira ya IMD, ndipo IMD ikadali ndi zovuta zaukadaulo (monga ubale wosiyana pakati pa kuuma ndi kutambasula, kulondola kwa malo, mbiri ndi katayanidwe kambiri, kolowera ) ndi zina) Pazinthu zinazake, mafayilo a 3D ayenera kuperekedwa kwa akatswiri odziwa ntchito kuti aunike.
2. IMD ikuphatikizapo IML, IMF, IMR
IML: MU MOLDING LABEL (ndiko kuti, kuika pepala lodzikongoletsera losindikizidwa ndi kukhomedwa mu nkhungu ya jekeseni, ndiyeno jekeseni utomoni mu inki wosanjikiza kumbuyo kwa pepala lopangidwa, kuti utomoni ndi pepala ziphatikizidwe kukhala zophatikizika. kuchiritsa akamaumba luso Kusindikiza → Kukhomerera → Inner pulasitiki jakisoni.
IMF: MU FILM YOUMBA (yofanana ndi IML koma imagwiritsidwa ntchito pokonza 3D pamaziko a IML. Kusindikiza → kuumba → kukhomerera → jekeseni wamkati wapulasitiki. Zindikirani: Kumangirira kwakukulu ndi PC vacuum/high pressure molding.) (yoyenera kukwera kwambiri.) zojambula zowonjezera, zinthu za 3D);
IMR: MU MOLDING ROLLER (chimayang'ana kwambiri pagawo lotulutsa labala. PET FILM → chosindikizira chotulutsa → inki yosindikizira → zomatira zosindikizira → jakisoni wapulasitiki wamkati → kuphatikiza inki ndi pulasitiki → nkhungu ikatsegulidwa, mphirayo idzatsegulidwa. zodzilekanitsa ndi inki Japan amatchedwa matenthedwe kutengerapo kapena matenthedwe kutengerapo makina ntchito ROLL TOROLL, ndipo mayanidwe ake amayendetsedwa ndi ma sheet makonda ake ndi yaitali, nkhungu mtengo. ndipo teknoloji siinatumizidwa kunja, Japan yekha ali nayo.) (Filimu yomwe ili pamtunda wa mankhwala imachotsedwa, ndikusiya inki yokha pamwamba pa mankhwala.);
3. Kusiyana pakati pa IML, IMF ndi IMR (ngati filimu yasiyidwa pamwamba).
Ubwino wazinthu za IMD:
1) Kukana kukanika, kukana kwamphamvu kwa dzimbiri komanso moyo wautali wautumiki.
2) Zabwino stereoscopic zotsatira.
3) Kuletsa fumbi, kutsimikizira chinyezi komanso kutsutsa mapindikidwe.
4) Mtundu ukhoza kusinthidwa mwakufuna, ndipo chitsanzocho chikhoza kusinthidwa mwakufuna kwake.
5) Kuyika kwachiwonetsero ndikolondola.
五、Njira yosindikizira pazenera
1. Kusindikiza pazithunzi ndi kusindikiza pazithunzi, komwe ndi njira yakale koma yogwiritsidwa ntchito kwambiri.
1) Gwiritsani ntchito squeegee kuti mugwiritse ntchito inki pazenera.
2) Kenako gwiritsani ntchito scraper kujambula inki lathyathyathya mbali imodzi pakona yokhazikika. Panthawiyi, inkiyo idzasindikizidwa pa chinthu chosindikizidwa chifukwa cha kulowa molingana ndi chitsanzo pamene chinsalucho chimapangidwa, ndipo kusindikiza kungathe kubwerezedwa.
3) Chosindikizira chosindikizira chikhoza kupitiriza kugwiritsidwa ntchito mutatsuka.
2. Screen kusindikiza ntchito: pepala kusindikiza, kusindikiza pulasitiki, matabwa mankhwala kusindikiza, galasi, ceramic mankhwala kusindikiza, chikopa mankhwala kusindikiza, etc.
六、 Njira yosindikizira ya Pad
1. Kusindikiza pad ndi imodzi mwa njira zapadera zosindikizira. Ikhoza kusindikiza malemba, zithunzi ndi zithunzi pamtunda wa zinthu zosaoneka bwino, ndipo tsopano ikukhala yofunika yosindikiza yapadera. Mwachitsanzo, zolemba ndi mawonekedwe omwe ali pamwamba pa mafoni am'manja amasindikizidwa motere, ndipo kusindikiza pamwamba pa zinthu zambiri zamagetsi monga makompyuta, zida, ndi mamita onse amapangidwa ndi pad printing.
2. Njira yosindikizira ndi yophweka kwambiri. Chitsulo (kapena mkuwa, thermoplastic) gravure amagwiritsidwa ntchito, ndipo chopindika pad kusindikiza mutu wopangidwa ndi silikoni mphira chuma ntchito kuviika inki pa gravure pamwamba pa padi kusindikiza mutu, ndiyeno Mukhoza kusindikiza malemba, mapatani, etc. . mwa kukanikiza pamwamba pa chinthu chofunidwacho.
3. Kusiyana pakati pa kusindikiza pa pad ndi kusindikiza pansalu ya silika:
1) Kusindikiza kwa pad ndi koyenera kwa malo osakhazikika komanso malo opindika, pomwe kusindikiza kwa nsalu ya silika ndikoyenera malo athyathyathya ndi malo ang'onoang'ono opindika.
2) Kusindikiza kwa pad kuyenera kuwonetsedwa ndi mbale zachitsulo, ndipo kusindikiza pazenera kumagwiritsidwa ntchito posindikiza pazenera.
3) Kusindikiza kwa pad ndikusindikiza kusindikiza, pomwe kusindikiza kwa silika kumasoweka mwachindunji.
4) Zida zamakina zomwe zimagwiritsidwa ntchito ndi awiriwa ndizosiyana kwambiri.
七, njira yotumizira madzi
1. Kusindikiza kwa madzi, komwe kumadziwika kuti madzi, kumatanthawuza kusamutsidwa kwa machitidwe ndi machitidwe pa filimu yosungunuka m'madzi kupita ku gawo lapansi kupyolera mu kuthamanga kwa madzi.
2. Kufananiza kusindikiza kutumizira madzi ndi IML:
Ndondomeko ya IML: Malo a chitsanzo ndi olondola, chitsanzocho chikhoza kukulungidwa mwakufuna (chamfering kapena inversion sichingakulungidwe), zotsatira zake zimakhala zosiyana, ndipo mtundu sudzatha.
Kusindikiza kutengerapo madzi: mawonekedwe ake siwolondola, kukulunga kwachitsanzo kumakhala kochepa, zotsatira zake zimakhala zochepa (zosindikiza zapadera sizingachitike), ndipo mtunduwo udzazimiririka.
八, ndondomeko kutengerapo matenthedwe
1. Kusindikiza kwa kutentha kwa kutentha ndi njira yosindikizira yomwe ikubwera, yomwe yakhala ikuyambitsidwa kuchokera kunja kwa zaka zoposa 10. Njira yosindikizira yagawidwa m'magawo awiri: kusindikiza kusindikiza filimu ndi kusindikiza. Kusindikiza filimu yosinthira kumatengera kusindikiza kwa madontho (kukhazikika mpaka 300dpi), ndipo mawonekedwewo amasindikizidwa kale pamwamba pa filimuyo. Chitsanzo chosindikizidwa chimakhala ndi zigawo zambiri, zowala mumtundu komanso zimasintha nthawi zonse. , kuchepa kwa chromatic pang'ono, kuberekana bwino, kumatha kukwaniritsa zofunikira za opanga mapangidwe, ndipo ndikoyenera kupanga misa; kusamutsa makina opangira matenthedwe nthawi imodzi (kutentha ndi kupanikizika) kuti asamutsire chithunzithunzi chokongola pa filimu yosinthira kupita ku chinthu. , zomwe zimathandizira kwambiri kalasi ya mankhwala. Komabe, chifukwa cha luso lapamwamba la ndondomekoyi, zipangizo zambiri ziyenera kutumizidwa kunja.
2. Njira yosindikizira yosindikizira yotentha imagwiritsidwa ntchito pamwamba pa ABS, PP, pulasitiki, matabwa, zitsulo zotsekedwa ndi zinthu zina. The matenthedwe kutengerapo filimu akhoza kupangidwa ndi kupangidwa malinga ndi zofuna za kasitomala, ndi chitsanzo akhoza anasamutsa pamwamba pa workpiece ndi otentha kukanikiza kusintha khalidwe mankhwala. Njira yosinthira kutentha imagwiritsidwa ntchito kwambiri m'mapulasitiki, zodzoladzola, zoseweretsa, zida zamagetsi, zida zomangira, mphatso, zonyamula chakudya, zolembera ndi mafakitale ena.
九, kusindikiza utoto wa sublimation
1. Njirayi imapangidwira mwapadera kuti ikhale yokongoletsera pamwamba pa zinthu zopangidwa kale ndi mapulasitiki amitundu itatu. Njirayi siyingapereke kukana koyambitsa komanso zoteteza zina pamtunda wa mankhwalawa. M'malo mwake, imatha kupereka mtundu wosindikiza womwe suli wosavuta kuzimiririka, ndipo ngakhale utakasulidwa, mutha kuwona mitundu yokongola. Mosiyana ndi kusindikiza pazenera kapena varnish, njira iyi imapereka mawonekedwe apamwamba kwambiri kuposa njira zina zopaka utoto.
2. Utoto womwe umagwiritsidwa ntchito mu sublimation ukhoza kulowa pamwamba pa zinthu za 20-30 microns, kotero ngakhale pamwamba pake ndi brushed kapena kukanda, mtundu wake ukhoza kukhalabe wowala kwambiri. Njirayi imagwiritsidwanso ntchito kwambiri pazinthu zosiyanasiyana, kuphatikiza pakompyuta ya SONY ya VAIO. Kompyutayi imagwiritsidwa ntchito motere kupanga machiritso apamtunda amitundu yosiyanasiyana ndi mawonekedwe kuti mankhwalawa akhale osiyana komanso amunthu.
十, ndondomeko ya utoto
1. Kupaka utoto kumatanthawuza kuti mutatha kujambula kapena kupukuta, chogwiritsira ntchito sichiloledwa kuchiza mwachibadwa, koma chojambulacho chimatumizidwa ku chipinda chophika utoto, ndipo utoto wa utoto umachiritsidwa ndi kutentha kwa magetsi kapena kutentha kwakutali.
2. Kusiyana pakati pa utoto wophika ndi utoto wamba: Pambuyo pophika utoto, kulimba kwa utoto wa utoto kumakhala kolimba, sikophweka kugwa, ndipo filimu ya utoto ndi yunifolomu ndipo mtundu uli wodzaza.
3. Njira ya piyano lacquer ndi mtundu wa njira yophika lacquer. Njira yake ndi yovuta kwambiri. Choyamba, m'pofunika kugwiritsa ntchito putty pa bolodi la matabwa monga pansi wosanjikiza wa utoto kutsitsi; mutatha kuyika putty, dikirani kuti putty iume, kupukuta ndi kusakaniza; ndiye bwerezani ndondomekoyi. Kupopera mbewu mankhwalawa nthawi 3-5, pambuyo kupopera mbewu mankhwalawa ndi madzi sandpaper ndi abrasive nsalu; potsiriza, utsi 1-3 nthawi yowala topcoat, ndiyeno ntchito kutentha kutentha kuphika kuchiritsa wosanjikiza utoto, zoyambira ndi makulidwe a anachiritsa mandala utoto ndi za 0.5mm-1.5mm, ngakhale kutentha kwa chikho chachitsulo ndi. 60-80 madigiri, sipadzakhala vuto pamwamba pake!
十一、Njira ya okosijeni
1. Oxidation imatanthawuza kusintha kwa mankhwala pakati pa chinthu ndi mpweya wa mumlengalenga, wotchedwa oxidation reaction, zomwe ndizochitika zachilengedwe. Makutidwe ndi okosijeni omwe akufotokozedwa apa akutanthauza njira yochizira pamwamba pa zinthu za hardware.
2. Kuthamanga kwa njira: kutsuka kwa alkaline - kuchapa - bleaching - kutsuka - kutsegula - kutsuka - aluminium oxidation - kutsuka - utoto - kuchapa - kusindikiza - kuchapa - kuyanika - kuyang'anitsitsa khalidwe - kusunga.
3. Udindo wa okosijeni: zoteteza, kukongoletsa, mitundu, insulating, kupititsa patsogolo mphamvu yomangira ndi zokutira organic, ndi kupititsa patsogolo mphamvu yomangira ndi ❖ kuyanika zigawo za inorganic.
4. Oxidation yachiwiri: Mwa kutsekereza kapena kutsitsa pamwamba pa mankhwala, mankhwalawa amapangidwa ndi okosijeni kawiri, omwe amatchedwa secondary oxidation.
1) Mitundu yosiyanasiyana imawonekera pamtundu womwewo. Mitundu iwiriyi ikhoza kukhala yoyandikana kapena yosiyana.
2) Kupanga kwa LOGO yotuluka pamwamba pa chinthucho. LOGO yotuluka pamwamba pa chinthucho imatha kusindikizidwa ndikupangidwa, kapena kupezedwa ndi oxidation yachiwiri.
十二、 Njira yojambula pamakina
1. Kujambula kwawaya wamakina ndi njira yotikita minofu pamwamba pa mankhwala pogwiritsa ntchito makina. Pali mitundu ingapo ya zojambula zamawaya zamakina, monga njere zowongoka, njere zachisawawa, ulusi, malata, ndi njere zadzuwa.
2. Zida zoyenera kujambula makina:
1) Zojambula zamawaya zamakina ndizomwe zimagwiritsidwa ntchito pamwamba pa zinthu za Hardware.
2) Zinthu zapulasitiki sizingakokedwe mwachindunji. Zopangira pulasitiki pambuyo popaka madzi zimathanso kukwaniritsa mawonekedwe ndi zojambula zamakina, koma zokutira siziyenera kukhala zoonda kwambiri, apo ayi zidzasweka mosavuta.
3) Pakati pazitsulo zazitsulo, mitundu yodziwika bwino ya zojambula zamakina ndi aluminiyamu ndi zitsulo zosapanga dzimbiri. Popeza kuuma kwa pamwamba ndi mphamvu ya aluminiyumu ndi yotsika kusiyana ndi zitsulo zosapanga dzimbiri, zojambula zamakina zimakhala bwino kuposa zitsulo zosapanga dzimbiri.
4) Zida zina za hardware.
十三, laser chosema ndondomeko
1. Laser engraving, yomwe imatchedwanso laser engraving kapena laser cholemba, ndi njira ya mankhwala pamwamba pogwiritsa ntchito mfundo kuwala.
2. malo ntchito laser chosema: laser chosema ndi oyenera pafupifupi zipangizo zonse, hardware ndi pulasitiki amagwiritsidwa ntchito minda. Komanso, pali nsungwi ndi matabwa mankhwala, plexiglass, mbale zitsulo, galasi, mwala, galasi, Korian, pepala, mbale mitundu iwiri, aluminiyamu, zikopa, pulasitiki, epoxy utomoni, poliyesitala utomoni, kutsitsi zitsulo, etc.
3. Kusiyana pakati pa kujambula kwa waya wa laser ndi kujambula kwawaya wamakina:
1) Kujambula kwamakina ndikopanga mizere pogwiritsa ntchito makina, pomwe kujambula kwa laser ndikuwotcha mizere kudzera mu mphamvu ya kuwala kwa laser.
2) Kunena zoona, mizere yojambulira yamakina sizomveka bwino, pomwe mizere yojambulira laser imamveka bwino.
3) Pamwamba pa zojambula zamakina zimakhala ndi mabampu asanu, pomwe pamwamba pa zojambula za laser zimakhala ndi tokhala.
十四, Yang'anirani kudula
Kukongoletsa kowala kwambiri ndikudula m'mphepete mwachitsulo chowoneka bwino m'mphepete mwazopangidwa ndi makina othamanga kwambiri a CNC.
1) Ndi gawo la chithandizo chapamwamba cha zinthu za Hardware.
2) Pakati pa zida zachitsulo, aluminiyumu ndi yomwe imagwiritsidwa ntchito kwambiri pokonza zowala kwambiri, chifukwa zida za aluminiyamu ndizofewa, zimakhala ndi ntchito yabwino kwambiri yodulira, ndipo zimatha kupeza zotsatira zowala kwambiri.
3) Mtengo wokonza ndi wokwera, ndipo umagwiritsidwa ntchito podula mbali zachitsulo.
4) Mafoni am'manja, zinthu zamagetsi, ndi zinthu zamagetsi zimagwiritsidwa ntchito kwambiri.
十五、 mtanda wa maluwa
1. Maluwa a batch ndi njira yodula mizere pamwamba pa mankhwala pogwiritsa ntchito makina.
2. Malo opangira maluwa amagulu:
1) Ndi gawo la chithandizo chapamwamba cha zinthu za Hardware.
2) Metal nameplate, chizindikiro cha malonda kapena LOGO ya kampani pa iyo yatsamira kapena mikwingwirima yowongoka ya filigree.
3) Pali mizere yozama yodziwikiratu pamwamba pa zinthu za Hardware.
十六, Sandblasting
Kuphulika kwa mchenga ndi njira yoyeretsera ndi kupukuta pamwamba pa gawo lapansi ndi mphamvu ya mchenga wothamanga kwambiri. Kugwiritsa ntchito wothinikizidwa mpweya monga mphamvu kupanga mkulu-liwiro jet mtengo kupopera zinthu utsi (mkuwa ore mchenga, quartz mchenga, emery, chitsulo mchenga, Hainan mchenga) pamwamba pa workpiece kuchitiridwa pa liwiro lalikulu, kotero kuti maonekedwe kapena mawonekedwe a kunja kwa workpiece amasintha. , Chifukwa cha kukhudza ndi kudula zotsatira za abrasive pamwamba pa workpiece, pamwamba pa workpiece akhoza kupeza mlingo wina wa ukhondo ndi roughness osiyana, kuti makina katundu wa workpiece pamwamba ndi bwino, motero kusintha kutopa. kukana kwa workpiece, kuonjezera ndi zokutira Kumamatira pakati pa zigawo kumatalikitsa kulimba kwa filimu yophimba komanso kumathandizira kukweza ndi kukongoletsa utoto.
2. Sandblasting ntchito osiyanasiyana
1) ❖ kuyanika workpiece ndi pretreatment sandblasting kwa workpiece chomangira akhoza kuchotsa dothi onse monga dzimbiri pamwamba pa workpiece, ndi kukhazikitsa zofunika kwambiri schema zofunika (ndiko, otchedwa pamwamba pamwamba) pamwamba pa workpiece, ndi akhoza kudutsa Sinthani abrasives osiyanasiyana tinthu kukula kwake tikwaniritse madigirii osiyana roughness, amene kwambiri bwino ndi kugwirizana mphamvu pakati workpiece ndi utoto ndi plating. Kapena pangani magawo omangirira kukhala olimba komanso abwinoko.
2) Kutsuka ndi kupukuta kwa akhakula pamwamba castings ndi workpieces pambuyo kutentha mankhwala Sandblasting akhoza kuyeretsa dothi onse (monga oxide sikelo, mafuta ndi zotsalira zina) padziko castings ndi forgings ndi workpieces pambuyo kutentha mankhwala, ndi kupukuta pamwamba workpieces. kukonza kusalala kwa workpieces. Zikhoza kupanga workpiece kusonyeza yunifolomu ndi zitsulo mtundu wosasinthasintha, kotero kuti maonekedwe a workpiece ndi okongola komanso owoneka bwino.
3) Kutsuka magawo a burr kuyeretsa ndi kukongoletsa pamwamba Kuwombera mchenga kumatha kuyeretsa tinthu tating'onoting'ono pamwamba pa chogwirira ntchito ndikupangitsa kuti chogwiriracho chikhale chosalala, ndikuchotsa kuvulaza kwa ma burrs ndikuwongolera kalasi ya chogwiriracho. Ndipo sandblasting imatha kupanga ngodya zing'onozing'ono zozungulira pamtunda wa workpiece, zomwe zimapangitsa kuti workpiece ikhale yokongola komanso yolondola.
4) Kupititsa patsogolo makina a zigawozo. Pambuyo pa sandblasting, mbali zamakina zimatha kupanga mawonekedwe ofananirako komanso abwino osagwirizana pamwamba pazigawozo, kuti mafuta opaka mafuta asungidwe, potero kuwongolera mikhalidwe yopaka mafuta, kuchepetsa phokoso ndikusintha moyo wautumiki wa makinawo.
5) Kuwunikira Kwazinthu zina zapadera, kuphulika kwa mchenga kumatha kuwunikira mosiyanasiyana kapena matt pakufuna kwake. Monga kugaya zitsulo zosapanga dzimbiri ndi mapulasitiki, kupukuta kwa zinthu za yade, kukongoletsa pamwamba pamipando yamatabwa, magalasi opangidwa ndi chisanu, ndi makonzedwe a nsalu.
十七, Corrosion
1. Zimbiri ndi zojambula za dzimbiri, zomwe zikutanthauza kugwiritsa ntchito tidbits kupanga mapatani kapena mawu pazitsulo.
2. Kugwiritsa ntchito dzimbiri:
1) Ndi gawo la chithandizo chapamwamba cha zinthu za Hardware.
2) Kukongoletsa pamwamba, kumatha kupanga mapangidwe abwino kwambiri ndi zilembo pazitsulo.
3) Kukonza dzimbiri kumatha kukonza mabowo ang'onoang'ono ndi ma grooves.
4) Die anakhazikika ndi kuluma maluwa.
十八, kupukuta
1. Gwiritsani ntchito zida kapena njira zina zowunikira pamwamba pa ntchito yopukutira. Cholinga chachikulu ndikupeza malo osalala kapena galasi gloss, ndipo nthawi zina amagwiritsidwanso ntchito kuthetsa gloss (matte).
2. Njira zopukutira zomwe zimagwiritsidwa ntchito kwambiri ndi izi: kupukuta makina, kupukuta mankhwala, electrolytic polishing, ultrasonic polishing, fluid polishing, magnetic grinding ndi kupukuta.
3. Kupukuta malo ofunsira:
1) Nthawi zambiri, chinthu chilichonse chomwe nkhope yake imayenera kukhala yowala iyenera kupukutidwa.
2) Zinthu zapulasitiki sizimapukutidwa mwachindunji, koma zida zopukutira zimapukutidwa.
十九, bronzing
1. Kusindikiza kotentha, komwe kumadziwika kuti hot stamping, ndi njira yapadera yosindikizira yopanda inki. Chitsulo chachitsulo chimatenthedwa, chojambulacho chimagwiritsidwa ntchito, ndipo malemba a golide kapena mapangidwe amalembedwa pa kusindikiza. Ndi chitukuko chofulumira cha makina osindikizira otentha ndi makina onyamula katundu, kugwiritsa ntchito anodized aluminium otentha masitampu ndikuchulukirachulukira.
2. Njira yopangira bronzing imagwiritsa ntchito mfundo ya kutentha kukanikiza kusamutsa kusamutsa aluminiyamu wosanjikiza mu aluminium anodized pamwamba pa gawo lapansi kuti apange chitsulo chapadera. Chifukwa zinthu zazikulu zomwe zimagwiritsidwa ntchito popanga bronzing ndizojambula zotayidwa ndi anodized, kotero bronzing imatchedwanso anodized aluminium hot stamping. Chojambula cha aluminiyamu cha anodized nthawi zambiri chimapangidwa ndi zinthu zambiri zosanjikiza, gawo lapansi nthawi zambiri limakhala PE, lotsatiridwa ndi zokutira zotulutsa, zopaka utoto, zokutira zitsulo (zopangira aluminium) ndi zokutira zomatira.
The ndondomeko yaikulu ya bronzing ali mu mkhalidwe kuthamanga, ndiko kuti, mu boma kumene zotayidwa anodized mbamuikha ndi otentha masitampu mbale ndi gawo lapansi, ndi anodized zotayidwa ndi kutenthedwa kusungunula otentha-kusungunuka silikoni utomoni wosanjikiza ndi zomatira. wothandizira. The mamasukidwe akayendedwe a silikoni utomoni amakhala ang'onoang'ono, ndi mamasukidwe akayendedwe apadera kutentha tcheru zomatira kumawonjezeka pambuyo kutenthedwa ndi kusungunuka, kotero kuti wosanjikiza zotayidwa ndi anodized zotayidwa m'munsi filimu ndi peeled ndi kusamutsira ku gawo lapansi nthawi yomweyo. Pamene kupanikizika kumatulutsidwa, zomatirazo zimazizira mofulumira ndikuzilimbitsa, ndipo zitsulo za aluminiyamu zimamangirizidwa mwamphamvu ku gawo lapansi, ndikumaliza kupondaponda kotentha.
3. Pali ntchito ziwiri zazikulu za bronzing: imodzi ndi yokongoletsera pamwamba, yomwe ingawonjezere mtengo wowonjezera wa mankhwala. Kuphatikizika kwa bronzing ndi embossing ndi njira zina zogwirira ntchito kungasonyeze bwino kukongoletsa kwamphamvu kwa mankhwala: chachiwiri ndi kupereka mankhwala apamwamba odana ndi chinyengo, monga kugwiritsa ntchito holographic positioning ndi kutentha kwa logos logos. Pambuyo popanga sitampu yotentha, chitsanzocho ndi chowoneka bwino komanso chokongola, mtundu wake ndi wowala komanso wowoneka bwino, ndipo sunavale komanso sulimbana ndi nyengo. Pakalipano, kugwiritsa ntchito teknoloji ya bronzing pa zolemba za ndudu zosindikizidwa ndizoposa 85%. Muzojambula zojambula, bronzing imatha kugwira ntchito yomaliza ndikuwunikira mutu wa mapangidwe, makamaka pakugwiritsa ntchito kukongoletsa kwa zilembo ndi mayina olembetsedwa.
二十、Kukhamukira
Kukhamukira nthawi zonse kumaonedwa kuti ndi zokongoletsera zokha, koma kwenikweni ali ndi ubwino wambiri. Mwachitsanzo, m'mabokosi odzikongoletsera ndi zodzoladzola, kukhamukira kumafunika kugwiritsidwa ntchito kuteteza zodzikongoletsera ndi zodzoladzola. Zimalepheretsanso kuzizira, kotero zimatha kugwiritsidwa ntchito mkati mwagalimoto, mabwato, kapena makina owongolera mpweya. Ziwiri mwazinthu zopanga zomwe ndingaganizire ndi zida za ceramic zokutidwa ndi flannel, ndi chotsukira chotsuka cha Miele.
二十一、Kukongoletsa kwakunja kwa nkhungu
Kukongoletsa kunja kwa nkhungu nthawi zambiri kumawoneka ngati kuwonjezereka kwa jekeseni wa jekeseni osati njira ina yosiyana. Kuphimba kunja kwa foni yam'manja ndi nsalu kumawoneka kuti kumafuna luso lamakono kuti apange zotsatira zapadera, zomwe zingathe kupangidwa mofulumira komanso mokongola ndi zokongoletsera kunja kwa nkhungu. Zowonjezera, zitha kupangidwa molunjika pa nkhungu popanda njira yowonjezera yosinthira.
二十二、 Zodzitetezera zokha
1. Chophimba ichi chili ndi mphamvu yodzichiritsa mwamatsenga. Pakakhala zing'onozing'ono kapena mizere yabwino pamtunda, malinga ngati mumagwiritsa ntchito gwero la kutentha, pamwamba pake amakonza zipsera zokha. Mfundo yake ndikugwiritsa ntchito kuchuluka kwa madzi a zinthu za polima pamalo otentha kwambiri, kotero kuti ikatenthedwa, imathamangira ku zikwawu kapena ma depressions chifukwa cha kuchuluka kwa fluidity kuti mudzaze. Kumaliza uku kumapereka kukhazikika kwamilandu komwe sikunachitikepo.
Kutetezedwa kwa magalimoto ena ndikwabwino kwambiri, makamaka tikayimitsa galimoto padzuwa, zokutira pamwamba zimayamba kukonzanso mizere yaying'ono kapena zokopa, zowonetsa bwino kwambiri.
2. Ntchito zofananira: Kuphatikiza pa kutetezedwa kwa mapanelo amthupi, zitha kugwiritsidwa ntchito pazomanga mtsogolo?
二十三, zokutira zotsekereza madzi
1. Chophimba chachikhalidwe chosalowerera madzi chiyenera kuphimbidwa ndi filimu yosanjikiza, yomwe siimangokhala yosaoneka bwino, komanso imasintha mawonekedwe a pamwamba pa chinthucho. Chophimba chopanda madzi cha nano chopangidwa ndi kampani ya P2I chimagwiritsa ntchito vacuum sputtering kuti amangirire zokutira zotchingira madzi polima pamwamba pa chogwirira ntchito pamalo otsekedwa kutentha firiji. Popeza makulidwe a zokutirazi amayezedwa ndi nanometers, kunja sikukuwoneka bwino. Njirayi ndi yoyenera kwa mitundu yonse ya zida ndi mawonekedwe a geometric, komanso mawonekedwe ena ovuta. Zinthu zophatikiza zida zingapo zimathanso kutikita bwino ndi wosanjikiza wopanda madzi ndi P2I.
2. Ntchito Zogwirizana: Ukadaulo uwu ukhoza kupereka ntchito zopanda madzi pazinthu zamagetsi, zovala, nsapato, ndi zina. Kuphatikiza zipi za zovala ndi zolumikizira zamagetsi zamagetsi zimatha kukutidwa. Zina, kuphatikizapo zida za labotale ndi zida zamankhwala, ziyeneranso kukhala zosalowa madzi. Mwachitsanzo, dontho mu labotale liyenera kukhala ndi ntchito yothamangitsa madzi yomwe imalepheretsa madzi kumamatira, kuti atsimikizire kuti kuchuluka kwa madzi mukuyesera ndi kolondola komanso kosawononga.
Shanghai Rainbow Industrial Co., Ltdrovides njira yoyimitsa imodzi yopangira zodzikongoletsera.Ngati mumakonda zinthu zathu, mutha kulumikizana nafe,
Webusaiti:
www.rainbow-pkg.com
Email: Bobby@rainbow-pkg.com
WhatsApp: +008613818823743
Nthawi yotumiza: Apr-27-2022